Short Description
Congratulations on your purchase of the SUZUKI 800 VOLUSIA Adaptor Kit. We’re sure you’ll be pleased with the new level of performance you’ll experience. This kit should be installed on bikes with After Market Exhaust Pipes only and jetted, (not included). We recommend that an experienced mechanic perform this conversion. Use the appropriate Suzuki service manual for reference to complete jetting of carbs.
Remember, gasoline is extremely flammable and can be explosive under certain conditions. Work in a well-ventilated area and clean up any spills immediately. Check for leaks before riding.
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Tornado or Hurricane Installation:
Use instructions included with the adaptor for your bike and install the adaptor first. With your adaptor installed now attach the Hurricane – Tornado adaptor plate using the (2) - 6 X 16 flat head cap screws included with the adaptor. Now use the (3) ¼ -20 X ½” chrome socket heads included with the air kit to bolt on the Tornado or Hurricane.
Please note that the Tornado filter is very snug. Filter should be at room temperature or warmer. The rubber does not expand when cold. Apply Windex or similar to Tunnel and inside of filter flange. Be careful when putting filter on so not to wrinkle pleats. It is recommended that you hold filter light but firm, at large end with flange
Hyper Charger Installation: Use the instructions step 1 – 15 included with the adaptor. With your HC adaptor installed now attach the Hyper Charger using the (3) m6-1 x 10 socket head cap screws included with the HC adaptor and enjoy.
Skull Installation: Use the instructions steps 1 – 15 included with the adaptor. Next drill out the threads from the top of the skull backing plate – use ¼ drill bit (not provided). See image pictured. Now use the bolts supplied to attach the skull backing plate to the thunder adaptor.
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